Discuss safety precautions when using laser alignment tools. The use of the latest precision laser alignment systems from pruftechnik, combined with experienced alignment engineers, is one of the simplest and most cost effective ways to increase your machine life res have aligned thousands of machines and trained. Sep 01, 2015 failure to ensure this alignment damages machinery and disrupts efficiency. Learn how to set up the hotronix heat press laser alignment system to use with a heat press. End of support wireless 900 mhz announcement a1519900, a1520900 targets, r10900 pda readout, r7w. Laser alignment basic shaft and geometric concepts 1. The laser alignment procedure can be performed if any of the following apply to you.
Optical alignment systems training support through focus inc. Misalignment also contributes to increased wear of mechanical seals, couplings. Sheng, ndition of the shaft alignment is crucial in order to make intelligent. Laser alignment misalignment in mechanical systems such as motor gearbox pump assemblies is a major factor in increased wear and premature failures.
Laser alignment is an essential component of a viable maintenance strategy for. Poor machine alignment is one of the leading causes of premature equipment failure in industry. With a walk through alignment benefits and methods, combined with handson exercises, your understanding and appreciation of shaft alignment will skyrocket. Laser alignment course courses perth choose from 4 perth. Cte, new videos added to cte skills library the importance of shaft alignment. It is best to perform alignments with another trained person. We provide the top of the line stainless steel shims in 5 sizes and a variety of thickness for vertical corrections. Our 2, 3 and 4day shaft alignment training courses are mapped to. Alignments can be performed with or without the coupling installed. If i have to go on the number of requests we get daily for laser alignment training, there is an obvious need in industry and only a few if any companies that can do the job. In addition to alignment quality and repeatability problems, it can cause of machinery vibration, reduce life in electric motors, and cause internal clearance problems. Geometry lasers are easier to set up, simpler to use and provides the information to actually fix alignment problems.
Cardan offset shaft alignment shaft alignment training. Another procedure is required for alignment or tune up of the internal components of some multi wavelength lasers such as, but not limited to, ti. Certification the shaft alignment course is practically applied to a real machine in the class workshops. Watch the midrange easy laser e540 be set up and perform a horizontal shaft alignment. Alignment report hung seng huat engineering product co. The alignment training is suitable for technicians undertaking machine alignment, coupling alignment, motor alignmnet, pump alignment, etc. Fully equipped training service bays offer handson practice using the latest hunter equipment. This means you can add a thermal image of the machine before and after alignment. Alignment tools thorlabs offers a wide variety of tools to assist with aligning uv to ir light. This procedure is to be used as a guide for the initial system installation, or as a reference for optics replacement, or for realignment if necessary. Laser shaft alignment systems skf, easy laser, vibralign.
The laser alignment course is ideal if want to know what shaft alignment is all about, then this onetotwoday course is ideal. Laser coupling alignment with our highly portable, easy to use and versatile laser coupling alignment equipment coupling misalignment is a thing of the past. We offer laser shaft alignment training in the southeastern usa and only on pruftechnik ag lasers such as the rotalign and optalign please send us an email with your information including the city, state and the specific laser that you require training thanks. Laser prop shaft alignment for critical laser alignment of engines and propeller shafts our highly portable, accurate and easy to use equipment is the engineers answer. And while laser alignment tools are beneficial in production, they are also great for preventative maintenance. From the basics to the most advanced applications, all aspects of laser shaft alignment are covered in depth. This method is mainly based on the use of a small hene laser and the observation. This module introduces laser alignment tools and their use to measure shaft misalignment.
Alignments should be done only by those who have received laser safety training. Ensuring that rotating machinery is correctly aligned is a critical preventative maintenance measure. We develop straightforward products made to quickly and accurately perform measurements and align machines for assignments in all types of industry. Find a pole and position yourself approximately 30. Shaft alignment training course ppt presentation and. You are experiencing fading in one of the corners of the table. Training manager rick mannix laser safety officer 2.
It provides increased accuracy, longer measurement range, lighter weight, and has the fastest, most sophisticated distance measuring system available. Grc phase 3 focused on identifying any abnormal loading on the gear, shaft. Laser alignment outline prerequisites there are no prerequisites required for this course other than an interest in laser leveling and a willingness to participate in an instructor led handson classroom environment. Now we are building this laser alignment training gear and offer free training for all laser machine clients. Easy laser e420 shaft alignment system is a rugged, accurate system with a robust set of features to ensure you can align even the most challenging machines. Alignment laser beam for laser cutting is a pain of xxx. You have unlimited attempts and the highest attempt is recorded. Training available in perth by australian skills training pty ltd. Thank you for shopping with mitchell instrument company 2875 scott st. The use of the latest precision laser alignment systems from pruftechnik, combined with experienced alignment engineers, is one of the simplest and most cost effective ways to increase your machine life. Training for laser shaft alignment with our tools is scheduled throughout the year at our miami, florida training center or can be scheduled onsite at your facilities. Alignment of ebertfastie monochromators can be easily and rapidly done using the method described in this note. See how to easily unpack and set up the lasers and the laser alignment wizard to get consistent alignment every time.
A pdf with all measurement data is automafically generated. Laser alignment guidelines university of washington. Enhancing employee competencies is a wellproven way to increase job satisfaction, boost productivity and add value to your business. Laser alignment basic shaft and geometric concepts. Describe how the computer interfaces with the alignment rig. Aug 19, 20 laser alignment basic shaft and geometric concepts 1. Misalignment is one of the biggest causes of bearing failures. The marking on the tolerance bar shows the measured alignment condition. Continuing education units ceus and contact hours upon completion of this training program, the attendee will receive a certificate of completion with 8 contact hours.
The following is a guide for developing specific alignment procedures for a class 3b or class 4 laser system. Straight edge alignment, precision straight edge alignment, dial indicator alignment, reverse dial indicator alignment, rim and face alignment, face to face alignment, jack shaft alignment, coupling alignment, with a major emphasis placed on laser alignment. Alignment procedure of the laser to collimator alignment tool. It is assumed that the gantry is square to the xaxis, all support equipment is in place and properly working, and all of the. We will teach the participants how to calculate the. The workshops and demonstrations, scheduled throughout the training course, are used to illustrate theory and applications.
Stay on top of developments in your industry with effective employee training. Laser alignment learning and practice gear welldonecoza. Soft foot is a common issue when aligning rotating equipment. Handheld and breadboardmountable solutions are available, as well as options for working with lens tubes, cage systems, and optics mounts. It is not intended as a comprehensive guide to alignment of process machinery, nor is it a substitute for seeking professional advice or reference to the manufacturers of the machinery. Hamar laser featured in timber processing magazine. In this online shaft alignment training by cte skills, workers will learn how to use a dial indicator to align shaft. An alignment or tuneup procedure is required for beam out of the box or from the exit port of the laser. Combine laser and computer software technology with your handson skills to help with shaft alignment. Sample of a mill alignment report welded tube pros. Each regional facility offers a variety of wheel service classes conducted by a fulltime asecertified instructor. Louis, with regional training facilities located across the country.
The course is taught to small groups of up to three students and takes. Ludeca strives to be the premier training services provider for asset health and reliability in the fields of laser shaft alignment, ultrasound testing, machine balancing and vibration condition monitoring. Most suppliers will only show you in 30 minutes how to use the laser alignment system. A laser alignment system is an ideal way to make quick, precise and quantitative measurements on machinery, eliminating much of the guesswork and subjectivity of traditional alignment techniques. Laser alignment the patterson faro laser tracker ion is the most advanced, stateoftheart faro laser tracker ever introduced.
However, there existed at that time no national or international standard for shaft alignment. Laser alignment guidelines in the research setting, over 60% of all laser accidents occur during the alignment process, therefore alignment procedures are very important and should be strictly adhered to. This ranges from excellent tolerance to worse tolerance. Using traditional alignment techniques incorporating straight edges and dial indicators are extremely timeconsuming, subject to methodology errors and physical limitations. Misalignment also contributes to increased wear of mechanical seals, couplings including flexicoupling. The easy laser e420 is very competitively priced and has standard features that are an extra on many other systems. If you need an introduction to shaft alignment in order to understand the benefits and the procedures, then all you need is ilearnalignment intro. Laser alignment get your regulatoryapproved training. At the end of this module, you must obtain an 80% or higher on the test your knowledge for it to be marked as complete. Class 3b lasers should and class 4 lasers shall have corresponding alignment procedures written and maintained with the laser for reference. Installation and alignment of rotating machinery certificatein perth view course outline. Jul 08, 2016 if i have to go on the number of requests we get daily for laser alignment training, there is an obvious need in industry and only a few if any companies that can do the job.
Course offered by australian skills training pty ltd. Laser alignment applied maintenance technology ltd. Explain how laser alignment tools are used to measure shaft misalignment. Shaft alignment handbook, third edition, crc press, 2006. Adjust the machine in live mode in both horizontal and. Care has been taken by the authors, pruftechnik ltd, in the preparation of this publication. Laser alignment vibralign xa, rotalign and rotalign pro instruments assure the best possible shaft alignment and soft foot correction. Pay special attention to the inside machined surfaces of the alignment tool and verify that they are seated against the beam bender surfaces. Easylaser is the worlds leading manufacturer and supplier of laser based measurement and alignment systems. Optical alignment methods are slow, less accurate and only tell you whats wrong. A laser alignment practical training course, author woods, michael and edstrom, steve and slac, abstractnote slac national accelerator laboratory has developed a laser alignment practical training course as one of its core laser safety classes. The most reliable way to ensure machinery works as it should, without disruption, is through a shaft alignment with dial indicator procedure. Fixturlaser go basic shaft alignment training on vimeo. It is a major cause of repeatability problems with shaft alignment measurements, whether using dial indicators or a laser alignment system.
Machines that are misaligned, even by very fine amounts, will be subject to increased stresses that can lead to breakdowns. Skf s training solutions offer employee training in several fields. A practical guide to shaft alignment plant services. The ultimate tool for teaching shaft alignment spectraquests shaft alignment trainer sat is the most comprehensive device on the market for shaft alignment training. Xt770 the complete shaft alignment system easylaser. Shaft alignment is the process to align two or more shafts with each other to within a tolerated margin. It is an absolute requirement for machinery before the machinery is put in service. You can easily create and share a pdf report containing all measurement data and images.
Live view supports intuitive measurements and facilitates horizontal and vertical alignments. Laser position measurement readout is digital with no interpolation. Review all procedures before attempting the alignment. Tolerance bar the products alignment condition led provides additional information on the tolerance status.